Monday, 20 April 2020

rotary kiln parts, kiln shell, kiln tyre,kiln big gear

After a long-term operation, large rotary kiln and grinding mill always begin to have various problems. Once a rotary kiln accident occurs, it will cause huge loss because of production stoppage. Therefore, the regular maintenance of large rotary kiln and grinding mill, and replacement of the spare parts, can effectively extend the service life of the components.
厂区大门
As a well-known service provider for large kiln and grinding mill, CHAENG can produce large mechanical spare parts (1-150tons/piece) for building materials, cement, metallurgy, mining and other industrial industries, including ball mill trunnion, girth gear, vertical mill roller and table, rotary kiln shell, support roller, etc. CHAENG is the large parts supplier for many famous enterprises such as China National Building Material Group, Shanshui Cement, Lafarge, Taimu, and Wannianqing cement, TaTa.
The causes of deformation of the kiln shell
1. Over-high output increases the wear of kiln mouth shell, and causes the overheat deformation of the kiln shell.
2. The heat flow is too large but the cooling zone is short, and the working environment of the kiln mouth is poor.
3. The cylinder temperature is too high, the thermal expansion is large, while the strength of the high temperature resistant materials is seriously attenuated.
4. The guard bolts at kiln mouth are loosen, so that the refractory materials fall off, and thus the shell is burnt.
5. Improper handling during burning contaminated soil causes severe corrosion of the cylinder shell.
6. The corrosion of sulfur, phosphorus and chlorine on the kiln shell reduces the thickness and strength of the kiln cylinder, also reduces the plasticity of the steel and increases the brittleness of the steel, which may lead to brittle failure of the kiln cylinder.

It can be concluded that it is very necessary to regularly detect the running condition of the components, and timely find problems, to improve the economic benefits of the enterprise, and effectively extend the service life of the equipment!

Other steel casting spare parts


Besides rotary kiln shell segments, CHAENG also launched a full range of spare parts services fro rotary kiln and grinding mill, including rocker arm, grinding roller and grinding table for vertical roller mill; girth gear, support roller and riding ring for rotary kiln; girth gear and trunnion for ball mill, to provide customers with large mechanical spare parts needed in the whole kiln and mill, meeting the needs of different industries.
                                                          
Ball mill trunnio
Girth gear








Ball mill 
trunnionMaterial: ZG230-450
Weight: 5-30T
Used in: Ball mill
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Girth gear
Material: ZG45, ZG42CrMO

Weight: 10-80T
Used in: Ball mill, rotary kiln
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